In the advertising and printing industry, an often-overlooked data is shocking: the national annual material loss due to the deformation of the display stand is more than 230 million yuan. When the traditional manual assembly method encountered the fast-paced marketing needs, easy to pull the treasure extruder is to * intelligent production mode * reshape the industry pattern. This seemingly ordinary equipment, what kind of technological innovation is hidden? How can it become a cost-cutting tool for advertising production enterprises?
1, deconstructing the core: the precision logic of the equipment operation As a professional production equipment, easy to pull the treasure extruder through the * servo motor drive system * and * CNC pressure module * synergistic operation, the aluminum profile processing precision control in the range of ± 0.05mm. Its core advantages are reflected in three aspects:
_ Intelligent temperature control system _ to ensure the stability of the material ductility, to avoid thermal deformation in traditional processing
Modular mold design to achieve 5-minute quick mold change, suitable for different specifications of the production of exhibition stands
Pressure sensing device to automatically compensate for the material thickness error, the finished product qualification rate increased to 99.6%
The measured data of a well-known advertising equipment manufacturers show that: after the use of extruder, the average daily capacity of a single production line jumped from 800 to 2400 units, and labor costs were reduced by 62%. The average daily production capacity of a single production line jumped from 800 sets to 2400 sets after adopting the extruder, and labor cost was reduced by 62%. Behind this leap in efficiency is the digital transformation of the traditional process of equipment.
2, scene breakthrough: multi-dimensional application value analysis In the field of conference and exhibition services, an enterprise through the introduction of extruder to achieve instant customization services. The shaped exhibition stand ordered by the customer in the morning can be completed in the afternoon for production and delivery. This agile responsiveness enabled it to win 43% of incremental orders among similar enterprises.
More noteworthy are the environmental benefits: the extrusion process has increased aluminum utilization from 78% to 95%, and with the closed-loop cooling system, it saves 1.2 cubic meters of water per ton of profile processed. In an industrial park in Shenzhen, three advertising companies jointly established extrusion center, the annual reduction of metal waste up to 28 tons.
3, purchase guide: key parameters demystified In the face of more than 20 models on the market, purchasers need to focus on:
Output per unit of time: it is recommended to choose 800-1200 sets/8 hours of models
Energy consumption level: the second level of energy efficiency standards can reduce electricity costs by 15%
Intelligence: equipment with remote monitoring features can reduce 30% of the operation and maintenance time
A chain of graphic brands of the actual case shows that: the choice of extrusion presses equipped with the Internet of Things module, the response time to equipment failures shortened from 4 hours to 25 minutes, and the annual downtime losses reduced by 820,000 yuan. The annual downtime loss was reduced by 820,000 RMB.
4, technology evolution: the future development trend forward-looking industry experts predict that the next generation of extrusion presses will be integrated with AI visual inspection system to achieve real-time warning of defects. The composite equipment being developed can synchronize the completion of UV printing and structure assembly, compressing the traditional three-day delivery cycle to six hours. Laboratory data from a German equipment manufacturer shows that the application of new servo motors can reduce energy consumption by another 22%, and the vibration noise is controlled below 55 decibels.
The latest news from Ad Expo: the extruder equipped with AR operation guidance system has entered the testing stage, and the training cycle for new employees can be shortened from two weeks to three days. This technological evolution is reconfiguring the talent training system of the advertising production industry and promoting the transformation and upgrading of the industry to high-end manufacturing.
